Precision Engineering for Complex Challenges
KOALD provides expertly designed, custom machines and systems for food processing and packaging facilities, with a commitment to superior quality fabrication. By understanding the specific processes of your facility, we deliver thoughtful, innovative solutions that streamline operations and drive lasting success.
Expertly Designed Solutions for Food Production Systems
At KOALD, we believe that every manufacturing challenge is unique and deserves more than an off-the-shelf solution. Our purpose is to empower food producers and packagers with expertly engineered, custom machines and automations that elevate efficiency, ensure uncompromising quality, and reflect the skill of our highly qualified team. By understanding the specific processes of your facility, we deliver thoughtful, innovative systems that streamline operations and drivelasting success.
Food Processing
We Do ...
Coating and Enrobing Systems
Our custom coating and enrobing machines are designed for high throughput, consistent quality, and hygienic operation. With features including everything from modular design and fast changeover capability to fully automated operation, KOALD delivers custom solutions that optimize your operations for efficiency and a superior end product.
Cutting, Slicing, and Portioning Automation
Integration isn’t just about connecting machines—it’s about creating a smart, responsive ecosystem that delivers consistent quality, efficiency, and safety. If you’re planning a new line or upgrading an existing one, we can help you explore layout strategies and automation options to create an efficient and easy-to-maintain line for your facility.
Elevating and Loading Systems
A well-designed elevating and loading system is the unsung hero of food processing that keeps everything flowing smoothly. Whether you’re moving product to a weighing station or elevating pieces to a packaging line, we will design custom systems to transport bulk or portioned food products vertically and horizontally with precision, hygiene, and speed.
Food Conveyors and Spirals
Conveyors are the circulatory system of a food processing and packaging facility, moving products efficiently, hygienically, and safely from one stage to the next. Spiral conveyors stand out for their space-saving vertical design and continuous flow capabilities ideal for cooling, accumulation, elevating/lowering, proofing, and drying.
Specialty Handling and Processing
When it comes to specialized and proprietary solutions, no one does it better than KOALD. We take the time to understand your end goals as well as how best to integrate your solution into your current production line with minimal disruption. Need something special? Contact us today for a no-obligation consultation.
Food Packaging
We Do ...
Container and Tray Lines
A superior container and tray line is not just about moving trays and containers; it’s about doing it with precision, speed, and adaptability. The backbone of an efficient, hygienic, and high-throughput operation, KOALD designs and builds custom machines and systems that ensure every unit is handled with care, speed, and consistency.
Conveying, Feeding, and Handling
Moving your products efficiently, safely, and hygienically from one stage to the next during the packaging process is critical to quality and customer satisfaction. At KOALD, we assess your needs and deliver solutions focused on increasing operational efficiency and product integrity, while adhering to the highest standards of food safety and sanitary design.
Flow Wrapping Integration
Our process engineering experts will seamlessly embed your flow wrapping process into your broader production line to maximize efficiency, consistency, and product protection. Through the creation of thoughtfully integrated systems, we will ensure that feeding, wrapping, and sealing occur in perfect sync—no bottlenecks, no downtime—just consistent product presentation and protection, time and time again, all with sanitary design, smart integration, and sensor-based controls.
Form, Fill, and Seal Integration
Integrating form, fill, and seal (FFS) systems transforms packaging from a mechanical task into a smart, responsive operation that delivers speed, safety, and shelf appeal. When fully integrated, FFS systems deliver unmatched speed, consistency, and hygiene. Our solutions place a high emphasis on flexibility and scalability, hygiene and safety, and, of course, efficiency and throughput. If you’re planning a new line or upgrading an existing one, let us help you explore layout options and smart automation strategies.
Palletizing Automation
A truly superior palletizing solution doesn’t just automate—it elevates your entire operation. Whether you’re planning a new line or upgrading an existing one, KOALD can create a superior design to increase throughput, precision, and stability while maintaining flexibility and scalability for the future of your operation.
Built to Industry Standards
At KOALD, compliance isn’t an afterthought—it’s the foundation of every solution we deliver. We understand that in today’s competitive industries, equipment must do more than perform under pressure; it must also stand up to the highest expectations of safety, sanitation, and quality assurance. That’s why our design process begins with a deep knowledge of regulatory frameworks and is guided by a commitment to not only meeting requirements but exceeding them whenever possible.
As active members of PMMI and FPSA, we stay connected to the latest innovations, evolving standards, and industry-wide best practices in equipment design and manufacturing.
This involvement ensures that our clients benefit from solutions that are informed by the most up-to-date insights, technologies, and compliance measures available. By blending technical expertise with real-world application, we deliver machines that inspire confidence and perform reliably in even the most demanding environments.
Dennis Keane / founder
Solutions in Action
Every project we take on is powered by a team with deep knowledge of food industry standards, sanitation requirements, and process optimization. Our specialty areas include ingredient and raw food handling, portioning, primary and secondary packaging automation, custom machine design and fabrication, and end-to-end line integration. Each solution is precisely engineered for food safety, regulatory compliance, and reliability.
The customized solutions featured in our portfolio are just a sampling of how we’ve helped elevate production standards, increase efficiency, and maximize uptime, qualities that keep our customers coming back for more.
Trusted by Industry Leaders
Driven by Innovation. Defined by Trust.
Our clients are, or aspire to be, leaders in the food processing and packaging industries. They rely on our expertise in navigating industry regulations, food safety requirements, and rapid growth when building their production lines. Our attention to detail and our continued pursuit of new technologies and inventive engineering methods to tackle the unique processing, automation, and packaging challenges faced by food producers are why KOALD is the trusted supplier to so many leaders in the food industry.
